The primary difference between a mobile crusher and a stationary crusher lies in mobility. A mobile crusher can be transported easily from one site to another, either by truck or on its own tracks. On the other hand, a stationary crusher is permanently installed in one location and is designed for long-term, continuous operation.
In terms of setup time, mobile crushers are much quicker to deploy. They can often be made operational within a day, whereas stationary plants may require days or even weeks for full installation and commissioning. This makes mobile crushers highly advantageous for short-term or temporary projects.
When it comes to production capacity, stationary crushers generally outperform mobile units. Stationary plants are built for high-volume, continuous material processing and can handle much larger quantities efficiently. Mobile crushers are suitable for medium-scale tasks and offer flexibility rather than maximum throughput.
From a cost perspective, mobile crushers often involve a lower initial investment. They require less infrastructure and are more cost-effective for short-term jobs. In contrast, stationary plants demand higher capital due to the need for foundations, electricity, and permanent structures. However, in the long run, the high output of stationary systems may justify the expense.
Crawler crushers differ from wheeled mobile crushers primarily in their movement system. Crawler units can move independently over rough, uneven, or inclined terrain, whereas wheeled units are more suitable for level or urban job sites. Crawler systems are preferred in mining zones, mountainous regions, and disaster relief areas due to their ability to access hard-to-reach locations without needing tow trucks or cranes.