Mobile (High-Capacity) Mining Crushing and Screening Plant

General Description:

A mobile high-capacity mining crushing and screening plant is a portable, integrated system designed for on-site processing of ores in the mining sector. These plants perform the crushing, separation, and sizing of rock, ore, minerals, and other natural resources with high efficiency. Unlike stationary plants, their mobile structure allows them to be easily transported to different mining sites and quickly commissioned.

Components of the Plant:

  1. Feeding Unit: Ensures the raw material is fed into the crusher in a controlled manner, usually through a vibrating or belt feeder.

  2. Primary Crusher: Typically a jaw crusher where the initial crushing occurs.

  3. Secondary and Tertiary Crushers: Cone or impact crushers reduce the material to smaller sizes.

  4. Screening Unit: Separates aggregates of different sizes. Vibrating screens classify the output by size.

  5. Conveyor Belts: Transfer materials between units.

  6. Automation and Control System: Enables full automation and increases overall efficiency.

  7. Power Unit: Diesel generator or electric motors provide the necessary power.

Technical Specifications:

  • Capacity: Production capacity between 150 – 1000 tons/hour.

  • Mobility: Mounted on wheeled chassis or tracked system for easy relocation.

  • Feeding Size: Can process material up to 700 mm.

  • Output Sizes: Aggregates such as 0-5 mm, 5-12 mm, 12-25 mm and above.

  • Energy Consumption: Between 200 – 700 kW depending on the model.

Advantages:

  • Usable across various mining sites.

  • Short installation time; fast setup and commissioning.

  • Low operational and maintenance costs.

  • Environmentally friendly with dust suppression and low noise systems.

  • Flexible production capacity adjustable to needs.

Application Areas:

  • Gold, copper, chrome mining sites.

  • Aggregate production in stone quarries.

  • Construction and infrastructure projects.

  • Recycling plants for processing construction waste.