High-Capacity Portable Stone Crushing and Screening Plant

High-capacity portable crushing and screening plants are integrated mobile systems designed for efficient on-site material processing in construction, mining, and recycling sectors. These plants minimize operational costs while maximizing productivity and flexibility.

Detailed Production Process

  1. Raw Material Feeding
    Materials are fed into the vibrating bunker via an excavator or loader. The bunker ensures even distribution before passing material to the primary crusher.

  2. Pre-Screening (Optional)
    Fine materials are separated before crushing to improve the efficiency and lifespan of the crusher.

  3. Primary Crushing
    Jaw or impact crushers break down large rocks into smaller fragments. The capacity ranges from 150 to 500 tons per hour.

  4. Secondary and Tertiary Crushing
    Cone crushers or vertical shaft impact crushers (VSI) refine the materials into aggregates of desired sizes.

  5. Screening Unit
    Multi-deck vibrating screens sort materials based on particle size, ensuring quality control across various aggregate fractions.

  6. Final Transport and Stockpiling
    Products are transported via foldable conveyor belts to separate stockpiles. Dust suppression systems are employed to minimize environmental impact.

🧱 Types of Materials Processed

  • Basalt: High hardness and wear resistance.

  • Granite: Dense and durable construction material.

  • Limestone: Common sedimentary rock in construction.

  • Dolomite: Used in chemical and high-durability projects.

  • Gravel and River Stone: Utilized in sub-base layers.

  • Ore Materials: Pre-treatment of gold, copper, and chrome ores.

✅ Key Advantages

  • Operates on diverse terrains.

  • Quick setup and relocation.

  • Energy-efficient and eco-friendly.

  • Automated remote control for easy operation.

🏗️ Application Fields

  • Urban demolition projects

  • Road construction in mountainous areas

  • Quarry aggregate production

  • Dams and major infrastructure works