Production of Next Generation 100-150 Ton Capacity Mobile Crushing and Screening Plant

In response to the increasing demands of modern construction and infrastructure projects, portable and high-efficiency mobile crushing and screening plants have gained significant importance. These plants, with a capacity of 100-150 tons per hour, offer efficient, economical, and environmentally friendly solutions for material processing, especially in medium-scale projects.

Technical Features and Components:

  1. Primary Crusher (Jaw or Impact): Breaks hard stones and large materials in the initial stage. For instance, the CONSTMACH JS-2 model can handle feed sizes up to 850 x 600 mm and achieve a production capacity of 150-200 tph.

  2. Secondary Crusher: Engages in the second stage to produce smaller-sized products, ensuring the material meets the desired specifications.

  3. Vibrating Feeder: Delivers raw material uniformly to the crusher, maintaining system efficiency.

  4. Vibrating Screen Unit: Separates crushed material into different sizes, facilitating the production of desired products.

  5. Conveyor Belt Systems: Transport materials throughout the production line, ensuring continuity.

  6. Chassis and Mobility Unit: Offers easy relocation between sites with wheeled or tracked chassis. The CONSTMACH JS-2 model features a double chassis design with hydraulic opening legs for mobility.

  7. Automation and Control Panel: Allows remote or local operation, enhancing operational efficiency.

Advantages:

  • Portability: Easily relocatable to various construction sites with quick setup times.

  • Easy Installation: Significantly faster installation compared to fixed plants.

  • Low Operating Costs: Optimized fuel consumption and maintenance requirements.

  • Eco-Friendly: Equipped with dust suppression systems and low noise levels.

  • Versatile Application: Suitable for processing various stone types (basalt, limestone, dolomite, etc.).

Applications:

  • Road and Infrastructure Construction: Production of aggregates required for road building.

  • Dam and Tunnel Projects: Supply of materials for large-scale construction projects.

  • Gravel Production: Manufacturing of gravel essential for the construction industry.

  • Mining Operations: Processing of stones extracted from quarries.

  • Recycling Plants: Reprocessing of waste materials for reuse.

Industry Significance:

Next-generation mobile crushing and screening plants provide flexibility, speed, and cost advantages in the construction and infrastructure sectors. These plants contribute to the timely completion of projects and minimize environmental impacts.