The New Generation Bauxite Crushing and Screening Plant is designed to efficiently process bauxite ore, the primary raw material for aluminum production. These facilities are equipped with advanced technology to crush, screen, and classify bauxite ore, ensuring high-quality alumina production.​

Equipment and Technology Used

Key equipment includes:

  • Vibrating Feeder and Hopper: Ensures continuous and uniform feeding of the ore.

  • Primary Jaw Crusher (GPJ 110): Performs the initial crushing of the bauxite ore.

  • Secondary and Tertiary Crushers: Further reduce the size of the crushed material.

  • Vibrating Screens: Classify the crushed material into desired sizes.

  • Belt Conveyor Systems: Transport the material within the plant.​

These components work together to achieve efficient processing and high throughput.

Process Flow 

  1. Secondary and Tertiary Crushing: Larger pieces are further reduced using secondary and tertiary crushers to achieve the desired size.

  2. Screening and Classification: The crushed material is screened through vibrating screens to separate it into different size fractions.

  3. Transportation and Storage: The classified material is transported via belt conveyors to designated storage or processing units.

Sample Installation: Antalya Facility

The bauxite crushing and screening plant installed in Antalya by General Makina has a processing capacity of 250 tons per hour and utilizes a powerful GPJ 110 primary jaw crusher. This setup ensures efficient bauxite ore processing and supports the production of high-quality raw materials for aluminum manufacturing. 

Advantages

  • High Efficiency: Modern equipment enables high-capacity and efficient production.

  • Low Maintenance Cost: Durable machinery minimizes maintenance expenses.

  • Eco-Friendly: Equipped with dust suppression and energy-efficient motors.

  • Flexibility: Adaptable systems that can handle various types of ore.

Conclusion

New generation bauxite crushing and screening plants play a vital role in the aluminum industry by ensuring the efficient processing of raw bauxite into alumina-grade material. With advanced technology and environmentally friendly design, these facilities offer sustainable and cost-effective production solutions for industrial use.