ENGLISH: New Generation Portable Iron Ore Crushing and Screening Plant Manufacturing
New generation portable iron ore crushing and screening plants represent innovative engineering solutions that maximize the benefits of mobility in mining and aggregate production. These systems offer significant advantages over traditional stationary facilities in terms of efficiency, energy savings, environmental sustainability, and operational flexibility.
Design and Structural Features
The key feature of new generation portable plants is the integration of all essential components into a single mobile platform. The main components are generally structured as follows:
Feeding unit: Transfers raw material to the crusher systematically.
Primary and secondary crushers: Reduce iron ore to desired sizes.
Vibrating screens: Classify the material into different fractions.
Conveyor belt systems: Enable efficient material transfer.
Mobile chassis: Ensures transportability by road.
These structures are usually supported by hydraulic legs, automatic leveling systems, and remote-control technology, offering safe and rapid deployment.
Performance and Efficiency
Modern crushers and screens used in these plants provide high production capacity. Daily output may range from 200 to 1,000 tons depending on the equipment used. Furthermore, energy-efficient motors and smart automation systems ensure maximum output with minimal energy consumption.
Advantages of Portability
Fast site transition: Easily transportable between mining locations.
Lower installation costs: No need for fixed concrete infrastructure.
Time efficiency: Setup time varies from a few hours to a few days.
Simplified permitting: Portable structures ease the regulatory process.
Environmental and Legal Compliance
Equipped with dust suppression systems, noise insulation, and low-emission engines, these plants are designed to be environmentally friendly. They can also be certified with CE, ISO, and other international standards for compliance with mining regulations.
Automation and Digital Technologies
In the context of Industry 4.0, such facilities can be equipped with SCADA systems that allow for remote monitoring and data analysis. This enables real-time production tracking, predictive maintenance, and reduced downtime.