A mobile crusher is a portable crushing and screening system designed to process materials such as rocks, stones, concrete, and asphalt on-site. These units are either wheeled or tracked, making them suitable for operations that require mobility between different locations.

The main components of a mobile crusher include a vibrating feeder, a crusher unit (jaw, impact, or cone), screening units, conveyors, and a control system. Material is fed into the feeder, then crushed and screened to desired sizes before being conveyed to stockpiles.

Applications:

  • Road construction

  • Mining and quarry operations

  • Recycling of demolition waste

  • Aggregate production

  • Temporary construction projects

What Is a Stationary Crusher, What Is It Used For, How Does It Work, and Where Is It Used?

A stationary crusher is a fixed plant used for long-term, high-volume material processing. These systems are built on solid foundations and are ideal for permanent operations such as large-scale quarries and industrial mining.

They consist of a primary crusher (jaw crusher), secondary and tertiary crushers (impact or cone crushers), screening machines, conveyor systems, and centralized control panels. Material undergoes multiple stages of crushing and screening before reaching the final size.

Applications:

  • Large quarries

  • Cement plants

  • Mining operations

  • Aggregate supply for concrete and asphalt plants

Differences Between Stationary and Mobile Crushers

  • Mobility: Mobile crushers are transportable; stationary units are fixed.

  • Setup Time: Mobile systems are faster to install and commission.

  • Production Capacity: Stationary units usually handle larger volumes.

  • Project Duration: Mobile systems are suitable for short-term use; stationary for long-term projects.

  • Automation: Stationary plants allow for more advanced automation and monitoring systems.

What Is a Clinker Crushing and Screening Plant, What Is It Used For, How Does It Work, and Where Is It Used?

A clinker crushing and screening plant is an industrial facility used to reduce the size of clinker, which is a nodular material formed during the cement manufacturing process. Clinker must be crushed before being ground into cement powder.

Due to the high hardness of clinker, robust crushers are used, such as hammer crushers or heavy-duty impact crushers. Material is fed into the crusher and broken down, then screened to separate it by particle size. This process ensures a consistent feed to cement mills.

Applications:

  • Cement production

  • Ready-mix concrete plants

  • Construction material factories

  • Large-scale infrastructure works