Portable Crusher – Mobile Mining Crushing and Screening Plant Manufacturing

Introduction

A portable crusher, also known as a mobile crushing and screening plant, is a machine system widely used in mining, quarrying, and construction industries. These plants provide on-site crushing, screening, and sizing of materials, offering significant operational flexibility and increased project efficiency compared to stationary setups.

Manufacturing Process

1. Design and Engineering

Production starts with detailed design based on client needs. Factors such as the type and hardness of material, required capacity, and final product size determine the equipment configuration:

  • Primary crushers (jaw or impact)

  • Secondary or tertiary crushers

  • Vibrating screening systems

  • Conveyor belts

  • Feed hoppers

  • Chassis and axle systems

2. Material Supply and Fabrication

High-strength steel is used for frames and supports. Crushers are made from special alloy steels. CNC machines ensure precision manufacturing, followed by rigorous quality control.

3. Assembly and Testing

All units are assembled in the factory. The plant undergoes performance, durability, vibration, and noise tests before delivery.

4. Transport and Installation

The unit is transported to the site and can be installed rapidly, without the need for cranes or large-scale equipment. Hydraulic support legs ensure stability.

Application Areas

  • Stone quarries

  • Mining sites

  • Construction and infrastructure projects

  • Recycling facilities

  • Processing of iron ore, coal, granite, basalt, limestone, etc.

Advantages

  • Mobility: Easily relocated between sites.

  • Time Efficiency: Quick installation.

  • Low Operating Cost: Operates with minimal staff.

  • Environmental Compliance: Includes dust suppression systems.

  • Flexibility: Can be customized with different crushers and screeners.

Sectoral Importance

Mobile crushing plants respond to the modern demands of global mining and construction. The growing need for infrastructure in developing countries boosts the demand for portable crushing solutions significantly.